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VW Taos Arg 2021 ➤
VW Taos Mex 2021 ➤
4-Cylinder Direct Injection 1.5L 4V, EA 211 evo2 engine, Turbocharger (eng.) Repair manual
Engine code: DNKA
Edition 06.2021
Contents:
00 - General, Technical Data
1 Safety Precautions
1.1 Safety Precautions when Working on Fuel Supply System
1.2 Safety Precautions when Working on Vehicles with Start/Stop System
1.3 Safety Precautions during Road Test with Testing Equipment
1.4 Safety Precautions when Working on Cooling System
1.5 Safety Precautions when Working on Ignition System
2 Identification
2.1 Engine Number/Engine Specifications
3 Repair Information
3.1 Guidelines for Clean Working Conditions
3.2 General Information
3.3 General Repair Information
3.4 Foreign Objects in Engine
3.5 Contact Corrosion
3.6 Line Routing and Securing
3.7 Radiator and Condenser Assembly
3.8 Bolts and Nuts
3.9 Identification Plates
3.10 Impact Wrench, Using
3.11 Vacuum System, Checking
10 - Engine Assembly
1 Engine, Removing and Installing
1.1 Engine, Removing
1.2 Engine and Transmission, Separating
1.3 Engine, Securing to Engine and Transmission Holder
1.4 Engine, Installing
2 Assembly Mounts
2.1 Overview - Assembly Mounts
2.2 Engine Mount, Removing and Installing
2.3 Transmission Mount, Removing and Installing
2.4 Pendulum Support, Removing and Installing
2.5 Engine, Supporting in Installation Position
2.6 Assembly Mount, Adjusting
2.7 Assembly Mount, Checking Adjustment
3 Engine Cover
3.1 Engine Cover, Removing and Installing
4 Special Tools
13 - Crankshaft, Cylinder Block
1 Cylinder Block, Belt Pulley Side
1.1 Overview - Ribbed Belt Drive
1.2 Overview - Belt Pulley Side Sealing Flange
1.3 Ribbed Belt, Removing and Installing
1.4 Ribbed Belt Tensioner, Removing and Installing
1.5 Vibration Damper, Removing and Installing
1.6 Engine Support, Removing and Installing
1.7 Crankshaft Seal, Replacing, Belt Pulley Side
1.8 Sealing Flange, Removing and Installing, Belt Pulley Side
2 Cylinder Block, Transmission Side
2.1 Overview - Cylinder Block, Transmission Side
2.2 Flywheel, Removing and Installing
2.3 Sealing Flange, Removing and Installing, Transmission Side
3 Crankshaft
3.1 Crankshaft Needle Bearing, Replacing
3.2 Crankshaft Dimensions
3.3 Crankshaft, Measuring Axial Clearance
4 Pistons and Connecting Rod
4.1 Overview - Pistons and Connecting Rod
4.2 Pistons, Removing and Installing
4.3 Piston and Cylinder Bore, Checking
4.4 New Connecting Rod, Separating
4.5 Connecting Rods, Checking Radial Clearance
4.6 Oil Spray Jets, Removing and Installing
4.7 Pistons, Setting to TDC
5 Special Tools
15 - Cylinder Head, Valvetrain
1 Cylinder Head
1.1 Overview - Cylinder Head
1.2 Overview - Camshaft Housing
1.3 Cylinder Head, Removing and Installing
1.4 Camshaft Housing, Removing and Installing
1.5 Compression, Checking
2 Toothed Belt Drive
2.1 Overview - Toothed Belt Guard
2.2 Overview - Toothed Belt
2.3 Toothed Belt Guard, Removing and Installing
2.4 Toothed Belt, Removing and Installing
2.5 Valve Timing Tools, Pre-Installing and Installing
2.6 Valve Timing, Checking
2.7 Valve Timing, Adjusting
2.8 Toothed Belt, Removing from Camshafts
3 Valvetrain
3.1 Overview - Valvetrain
3.2 Camshaft Seal, Removing and Installing
3.3 Camshaft Adjuster, Removing and Installing
3.4 Intake Camshaft Adjustment Valve 1 N727, Removing and Installing
3.5 Exhaust Camshaft Adjustment Valve 1 N318, Removing and Installing
3.6 Valve Stem Seals, Removing and Installing
3.7 Radial Shaft Seal Bracket, Removing and Installing
4 Intake and Exhaust Valves
4.1 Valve Guides, Checking
4.2 Valves, Checking
4.3 Valve Dimensions
5 Special Tools
17 - Lubrication
1 Oil Pan/Oil Pump
1.1 Overview - Oil Pan/Oil Pump
1.2 Engine Oil
1.3 Oil Pan Lower Section, Removing and Installing
1.4 Oil Pan Upper Section, Removing and Installing
1.5 Oil Pump, Removing and Installing
1.6 Oil Level Thermal Sensor G266, Removing and Installing
2 Engine Oil Cooler
2.1 Overview - Engine Oil Cooler
2.2 Engine Oil Cooler, Removing and Installing
3 Crankcase Ventilation
3.1 Overview - Crankcase Ventilation
3.2 Oil Separator, Removing and Installing
4 Oil Filter/Oil Pressure Switch
4.1 Overview - Oil Pressure Switch/Oil Pressure Regulation
4.2 Oil Pressure Sensor G10, Removing and Installing
4.3 Oil Pressure and Oil Pressure Switch, Checking
4.4 Oil Filter Housing, Removing and Installing
4.5 Oil Pressure Regulation Valve N428, Removing and Installing
5 Special Tools
19 - Cooling System
1 Cooling System/Coolant
1.1 Connection Diagram - Coolant Hoses
1.2 Overview - Coolant Expansion Tank
1.3 Cooling System, Checking for Leaks
1.4 Coolant, Draining and Filling
1.5 Cooling System, Flushing
1.6 Coolant Expansion Tank, Removing and Installing
2 Coolant Pump/Coolant Thermostat
2.1 Overview - Coolant Pump/Coolant Thermostat
2.2 Overview - Electric Coolant Pump
2.3 Overview - Engine Coolant Temperature Sensor
2.4 Electric Coolant Pump, Removing and Installing
2.5 Coolant Pump, Removing and Installing
2.6 Coolant Pump Toothed Belt Sprocket, Removing and Installing
2.7 Engine Coolant Temperature Sensor G62, Removing and Installing
2.8 Engine Coolant Temperature Sensor on Radiator Outlet G83, Removing and Installing
2.9 Engine Coolant Temperature Sensor on Engine G82, Removing and Installing
2.10 Engine Temperature Control Module GX33, Removing and Installing
2.11 Coolant Pump, Checking
3 Coolant Pipes
3.1 Overview - Coolant Pipes
3.2 Coolant Pipes, Removing and Installing
4 Radiator/Radiator Fan
4.1 Overview - Radiator/Radiator Fan
4.2 Overview - Fan Shroud and Radiator Fan
4.3 Radiator, Removing and Installing
4.4 Charge Air Cooling Circuit Cooler, Removing and Installing
4.5 Fan Shroud, Removing and Installing
4.6 Radiator Fan, Removing and Installing
5 Special Tools
21 - Turbocharger, Supercharger
1 Turbocharger
1.1 Overview - Turbocharger
1.2 Turbocharger, Removing and Installing
1.3 Turbocharger Connections, Removing and Installing
1.4 Charge Air Pressure Control Module GX34, Removing and Installing
2 Charge Air System
2.1 Overview - Charge Air System
2.2 Charge Air Cooler, Removing and Installing
2.3 Charge Air Pressure Sensor GX26, Removing and Installing
2.4 Charge Air System, Checking for Leaks
2.5 Air Duct Pipe, Removing and Installing
2.6 Charge Air Cooler, Checking for Leaks
3 Special Tools
24 - Multiport Fuel Injection
1 Injection System
1.1 Component Location Overview - Injection System
2 Vacuum System
2.1 Overview - Vacuum System
2.2 Vacuum System, Checking
3 Air Filter
3.1 Overview - Air Filter Housing
3.2 Air Filter Housing, Removing and Installing
3.3 Air Duct on Lock Carrier, Removing and Installing
4 Intake Manifold
4.1 Overview - Intake Manifold
4.2 Intake Manifold, Removing and Installing
4.3 Throttle Valve Control Module GX3, Removing and Installing
4.4 Throttle Valve Control Module GX3, Cleaning
5 Fuel Injectors
5.1 Overview - Fuel Rail with Fuel Injectors
5.2 Fuel Rail, Removing and Installing
5.3 Fuel Injectors, Removing and Installing
5.4 Fuel Injectors, Cleaning
6 Sensors
6.1 Intake Manifold Sensor GX9, Removing and Installing
6.2 Fuel Pressure Sensor G247, Removing and Installing
6.3 Fuel Pressure Sensor G247, Checking
6.4 Exhaust Pressure Sensor 1 G450, Removing and Installing
7 High Pressure Pump
7.1 Overview - High Pressure Pump
7.2 High Pressure Pump, Removing and Installing
7.3 High Pressure Pipe, Removing and Installing
8 Heated Oxygen Sensor
8.1 Overview - Heated Oxygen Sensor
8.2 Heated Oxygen Sensor, Removing and Installing
9 Engine/Motor Control Module
9.1 Overview - Engine/Motor Control Module
9.2 Engine/Motor Control Module J623, Removing and Installing
10 Special Tools
26 - Exhaust System, Emission Controls
1 Exhaust Pipes/Mufflers
1.1 Overview - Muffler
1.2 Overview - Front Exhaust Pipe
1.3 Muffler, Removing and Installing
1.4 Exhaust Pipes/Mufflers, Disconnecting
1.5 Exhaust System, Installing without Tension
1.6 Exhaust System, Checking for Leaks
1.7 Clamping Sleeve Installation Position
1.8 Front Exhaust Pipe Bracket, Removing and Installing
2 Emissions Control System
2.1 Overview - Emissions Control System
2.2 Catalytic Converter, Removing and Installing
2.3 Particulate Filter, Removing and Installing
3 Secondary Air System
3.1 Overview - Secondary Air System
3.2 Secondary Air Injection Pump Motor V101, Removing and Installing
3.3 Secondary Air Injection Solenoid Valve N112, Removing and Installing
3.4 Secondary Air Injection Sensor 1 G609, Removing and Installing
4 Special Tools
28 - Ignition/Glow Plug System
1 Ignition System
1.1 Overview - Ignition System
1.2 Ignition Coils with Power Output Stages, Removing and Installing
1.3 Knock Sensor 1 G61, Removing and Installing
1.4 Engine Speed Sensor G28, Removing and Installing
1.5 Intake Camshaft Position Sensor G1002, Removing and Installing
1.6 Exhaust Camshaft Position Sensor G1003, Removing and Installing
2 Special Tools
vwts.ru
VW Taos Mex 2021 ➤
4-Cylinder Direct Injection 1.5L 4V, EA 211 evo2 engine, Turbocharger (eng.) Repair manual
Engine code: DNKA
Edition 06.2021
Contents:
00 - General, Technical Data
1 Safety Precautions
1.1 Safety Precautions when Working on Fuel Supply System
1.2 Safety Precautions when Working on Vehicles with Start/Stop System
1.3 Safety Precautions during Road Test with Testing Equipment
1.4 Safety Precautions when Working on Cooling System
1.5 Safety Precautions when Working on Ignition System
2 Identification
2.1 Engine Number/Engine Specifications
3 Repair Information
3.1 Guidelines for Clean Working Conditions
3.2 General Information
3.3 General Repair Information
3.4 Foreign Objects in Engine
3.5 Contact Corrosion
3.6 Line Routing and Securing
3.7 Radiator and Condenser Assembly
3.8 Bolts and Nuts
3.9 Identification Plates
3.10 Impact Wrench, Using
3.11 Vacuum System, Checking
10 - Engine Assembly
1 Engine, Removing and Installing
1.1 Engine, Removing
1.2 Engine and Transmission, Separating
1.3 Engine, Securing to Engine and Transmission Holder
1.4 Engine, Installing
2 Assembly Mounts
2.1 Overview - Assembly Mounts
2.2 Engine Mount, Removing and Installing
2.3 Transmission Mount, Removing and Installing
2.4 Pendulum Support, Removing and Installing
2.5 Engine, Supporting in Installation Position
2.6 Assembly Mount, Adjusting
2.7 Assembly Mount, Checking Adjustment
3 Engine Cover
3.1 Engine Cover, Removing and Installing
4 Special Tools
13 - Crankshaft, Cylinder Block
1 Cylinder Block, Belt Pulley Side
1.1 Overview - Ribbed Belt Drive
1.2 Overview - Belt Pulley Side Sealing Flange
1.3 Ribbed Belt, Removing and Installing
1.4 Ribbed Belt Tensioner, Removing and Installing
1.5 Vibration Damper, Removing and Installing
1.6 Engine Support, Removing and Installing
1.7 Crankshaft Seal, Replacing, Belt Pulley Side
1.8 Sealing Flange, Removing and Installing, Belt Pulley Side
2 Cylinder Block, Transmission Side
2.1 Overview - Cylinder Block, Transmission Side
2.2 Flywheel, Removing and Installing
2.3 Sealing Flange, Removing and Installing, Transmission Side
3 Crankshaft
3.1 Crankshaft Needle Bearing, Replacing
3.2 Crankshaft Dimensions
3.3 Crankshaft, Measuring Axial Clearance
4 Pistons and Connecting Rod
4.1 Overview - Pistons and Connecting Rod
4.2 Pistons, Removing and Installing
4.3 Piston and Cylinder Bore, Checking
4.4 New Connecting Rod, Separating
4.5 Connecting Rods, Checking Radial Clearance
4.6 Oil Spray Jets, Removing and Installing
4.7 Pistons, Setting to TDC
5 Special Tools
15 - Cylinder Head, Valvetrain
1 Cylinder Head
1.1 Overview - Cylinder Head
1.2 Overview - Camshaft Housing
1.3 Cylinder Head, Removing and Installing
1.4 Camshaft Housing, Removing and Installing
1.5 Compression, Checking
2 Toothed Belt Drive
2.1 Overview - Toothed Belt Guard
2.2 Overview - Toothed Belt
2.3 Toothed Belt Guard, Removing and Installing
2.4 Toothed Belt, Removing and Installing
2.5 Valve Timing Tools, Pre-Installing and Installing
2.6 Valve Timing, Checking
2.7 Valve Timing, Adjusting
2.8 Toothed Belt, Removing from Camshafts
3 Valvetrain
3.1 Overview - Valvetrain
3.2 Camshaft Seal, Removing and Installing
3.3 Camshaft Adjuster, Removing and Installing
3.4 Intake Camshaft Adjustment Valve 1 N727, Removing and Installing
3.5 Exhaust Camshaft Adjustment Valve 1 N318, Removing and Installing
3.6 Valve Stem Seals, Removing and Installing
3.7 Radial Shaft Seal Bracket, Removing and Installing
4 Intake and Exhaust Valves
4.1 Valve Guides, Checking
4.2 Valves, Checking
4.3 Valve Dimensions
5 Special Tools
17 - Lubrication
1 Oil Pan/Oil Pump
1.1 Overview - Oil Pan/Oil Pump
1.2 Engine Oil
1.3 Oil Pan Lower Section, Removing and Installing
1.4 Oil Pan Upper Section, Removing and Installing
1.5 Oil Pump, Removing and Installing
1.6 Oil Level Thermal Sensor G266, Removing and Installing
2 Engine Oil Cooler
2.1 Overview - Engine Oil Cooler
2.2 Engine Oil Cooler, Removing and Installing
3 Crankcase Ventilation
3.1 Overview - Crankcase Ventilation
3.2 Oil Separator, Removing and Installing
4 Oil Filter/Oil Pressure Switch
4.1 Overview - Oil Pressure Switch/Oil Pressure Regulation
4.2 Oil Pressure Sensor G10, Removing and Installing
4.3 Oil Pressure and Oil Pressure Switch, Checking
4.4 Oil Filter Housing, Removing and Installing
4.5 Oil Pressure Regulation Valve N428, Removing and Installing
5 Special Tools
19 - Cooling System
1 Cooling System/Coolant
1.1 Connection Diagram - Coolant Hoses
1.2 Overview - Coolant Expansion Tank
1.3 Cooling System, Checking for Leaks
1.4 Coolant, Draining and Filling
1.5 Cooling System, Flushing
1.6 Coolant Expansion Tank, Removing and Installing
2 Coolant Pump/Coolant Thermostat
2.1 Overview - Coolant Pump/Coolant Thermostat
2.2 Overview - Electric Coolant Pump
2.3 Overview - Engine Coolant Temperature Sensor
2.4 Electric Coolant Pump, Removing and Installing
2.5 Coolant Pump, Removing and Installing
2.6 Coolant Pump Toothed Belt Sprocket, Removing and Installing
2.7 Engine Coolant Temperature Sensor G62, Removing and Installing
2.8 Engine Coolant Temperature Sensor on Radiator Outlet G83, Removing and Installing
2.9 Engine Coolant Temperature Sensor on Engine G82, Removing and Installing
2.10 Engine Temperature Control Module GX33, Removing and Installing
2.11 Coolant Pump, Checking
3 Coolant Pipes
3.1 Overview - Coolant Pipes
3.2 Coolant Pipes, Removing and Installing
4 Radiator/Radiator Fan
4.1 Overview - Radiator/Radiator Fan
4.2 Overview - Fan Shroud and Radiator Fan
4.3 Radiator, Removing and Installing
4.4 Charge Air Cooling Circuit Cooler, Removing and Installing
4.5 Fan Shroud, Removing and Installing
4.6 Radiator Fan, Removing and Installing
5 Special Tools
21 - Turbocharger, Supercharger
1 Turbocharger
1.1 Overview - Turbocharger
1.2 Turbocharger, Removing and Installing
1.3 Turbocharger Connections, Removing and Installing
1.4 Charge Air Pressure Control Module GX34, Removing and Installing
2 Charge Air System
2.1 Overview - Charge Air System
2.2 Charge Air Cooler, Removing and Installing
2.3 Charge Air Pressure Sensor GX26, Removing and Installing
2.4 Charge Air System, Checking for Leaks
2.5 Air Duct Pipe, Removing and Installing
2.6 Charge Air Cooler, Checking for Leaks
3 Special Tools
24 - Multiport Fuel Injection
1 Injection System
1.1 Component Location Overview - Injection System
2 Vacuum System
2.1 Overview - Vacuum System
2.2 Vacuum System, Checking
3 Air Filter
3.1 Overview - Air Filter Housing
3.2 Air Filter Housing, Removing and Installing
3.3 Air Duct on Lock Carrier, Removing and Installing
4 Intake Manifold
4.1 Overview - Intake Manifold
4.2 Intake Manifold, Removing and Installing
4.3 Throttle Valve Control Module GX3, Removing and Installing
4.4 Throttle Valve Control Module GX3, Cleaning
5 Fuel Injectors
5.1 Overview - Fuel Rail with Fuel Injectors
5.2 Fuel Rail, Removing and Installing
5.3 Fuel Injectors, Removing and Installing
5.4 Fuel Injectors, Cleaning
6 Sensors
6.1 Intake Manifold Sensor GX9, Removing and Installing
6.2 Fuel Pressure Sensor G247, Removing and Installing
6.3 Fuel Pressure Sensor G247, Checking
6.4 Exhaust Pressure Sensor 1 G450, Removing and Installing
7 High Pressure Pump
7.1 Overview - High Pressure Pump
7.2 High Pressure Pump, Removing and Installing
7.3 High Pressure Pipe, Removing and Installing
8 Heated Oxygen Sensor
8.1 Overview - Heated Oxygen Sensor
8.2 Heated Oxygen Sensor, Removing and Installing
9 Engine/Motor Control Module
9.1 Overview - Engine/Motor Control Module
9.2 Engine/Motor Control Module J623, Removing and Installing
10 Special Tools
26 - Exhaust System, Emission Controls
1 Exhaust Pipes/Mufflers
1.1 Overview - Muffler
1.2 Overview - Front Exhaust Pipe
1.3 Muffler, Removing and Installing
1.4 Exhaust Pipes/Mufflers, Disconnecting
1.5 Exhaust System, Installing without Tension
1.6 Exhaust System, Checking for Leaks
1.7 Clamping Sleeve Installation Position
1.8 Front Exhaust Pipe Bracket, Removing and Installing
2 Emissions Control System
2.1 Overview - Emissions Control System
2.2 Catalytic Converter, Removing and Installing
2.3 Particulate Filter, Removing and Installing
3 Secondary Air System
3.1 Overview - Secondary Air System
3.2 Secondary Air Injection Pump Motor V101, Removing and Installing
3.3 Secondary Air Injection Solenoid Valve N112, Removing and Installing
3.4 Secondary Air Injection Sensor 1 G609, Removing and Installing
4 Special Tools
28 - Ignition/Glow Plug System
1 Ignition System
1.1 Overview - Ignition System
1.2 Ignition Coils with Power Output Stages, Removing and Installing
1.3 Knock Sensor 1 G61, Removing and Installing
1.4 Engine Speed Sensor G28, Removing and Installing
1.5 Intake Camshaft Position Sensor G1002, Removing and Installing
1.6 Exhaust Camshaft Position Sensor G1003, Removing and Installing
2 Special Tools
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